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IKUTA Solution Center

While the industrial structure of the world is making a rapid change along with rapid technical innovation, IKUTA has been actively tackling the development of technology centering on face milling in response to the diversified requests of manufacturers.

As a result of the accumulation of technology over many years in the copper mill production line, IKUTA has sufficient technical development capabilities in process lines besides face milling line as well, thus responding to the development requirements of each individual customer.

IKUTA has participated in a large number of national projects in the world.
Moreover, IKUTA established an industrial system that serves as the top stream of production in a large number of countries, ranging from developing nations to advanced nations.
For example, IKUTA started up a copper mill plant in Iran, which is the only one copper mill plant of the Iranian government.

You can rely on IKUTA's technical creation team as your reliable partner for business solution.

R & D Office Manager Ning, Doctor of Engineeringsolution image

Development Example

Deformed-bar Leveler for T-shaped Copper Bars

Deformed-bar Leveler for T-shaped Copper Bars image

The development of a leveler that feeds T-shaped coppers at constant speed is one of IKUTA's development themes.
IKUTA took a year to develop this unique dual strip leveler at the request of a manufacturer of semiconductor auto parts.
The dual strip manufactured does not have a uniform thickness, but has a thickness range from 1.2 to 2.0 mm. Its cross profile is in the shape of T.
The most vital problem was how to deal with the difference in dual speed caused by the difference in the cross sectional height.

Wind Generator System KYOWIND

Wind Generator System KYOWIND image

The development of the KYOWIND, a compact high-performance wind generator system, started under industry-academic-government cooperation in Kyoto for the purpose of contributing to countermeasures against global warming and promoting the environmental industry.
Under the watchwords of "Starting a new wind from Kyoto," this project started in 2005.
IKUTA participated in the development of a vertical-axis windmill and played a core role. Vertical-axis windmills will become a mainstream in compact windmills in the future.

List of Other Development Examples
Atmospheric-pressure Continuous Roll-up Equipment

Atmospheric-pressure Continuous Roll-up Equipment

This equipment continuously rolls up or unrolls materials that will be in atmospheric-pressure plasma carbonitriding process.

Buff Polishing Equipment for Copper Foil

Buff Polishing Equipment for Copper Foil

This equipment applies a buffing cloth each to the uneven surface and back of electrolytic copper foil, and polishes and makes the surface and back smoother.

Buff Polishing Equipment for Titanium Motherboards

Buff Polishing Equipment for Titanium Motherboards

This equipment applies buff polishing to the oxidized surfaces of titanium motherboards used at the time of electrolysis copper generation and makes the surfaces smooth.

Buff Polishing Equipment of Target Motherboards

Buff Polishing Equipment of Target Motherboards

This equipment is provided with two buffing cloths each on the upper, lower, left-hand, and right-hand sides of sputtering packing plates and brazed ceramic parts. The eight cloths in total remove the cracks, rust, and dirt on the motherboards.

Reforming Equipment for Copper Bases

Reforming Equipment for Copper Bases

This equipment rectifies the distortion of copper bases punched out by pressing machines, thus providing stabilized products to the next stage.

Deformed-material Milling Equipment

Dual strip-material Milling Equipment

This equipment performs cutting work on copper bars slit to a specified width and processes them into dual strip.

Three-phase Cyclone for Milling Processing

Three-phase Cyclone for Milling Processing

A milling machine discharges cutting waste and cutting fluid. This equipment utilizes a cyclone separator for the collection of cutting waste, and collects the cutting waste, cutting fluid, and gas separately.